When people think of orthotics, they often picture clunky, generic insoles. But modern technology has completely changed the process. With 3D scanning and printing, custom orthotics can now be made faster, more accurately, and more comfortably than ever before. At Custom Orthotics Perth, we follow a clear three-step process that ensures your orthotics are as unique as your feet.
Every great orthotic starts with understanding your feet. In this first stage, your podiatrist will:
Perform a biomechanical assessment, looking at how your feet, ankles, knees, and hips work together.
Use Zebris gait analysis if required, which measures pressure distribution with over 6,000 sensors while capturing video of your movement.
Discuss your lifestyle — whether you’re an athlete, a tradie on your feet all day, or simply need comfort in everyday shoes.
This gives us the big picture of what’s causing your pain or limiting your performance.
Once we’ve identified what your feet need, we capture their exact shape. Using a digital 3D scanner, we map your feet to the millimetre, picking up details that traditional foam boxes or plaster casts can miss.
Key benefits of digital scanning:
Precision: Ensures the orthotic hugs the natural contours of your feet.
Speed: No messy casting process.
Accuracy: Data can be directly fed into our orthotic design software.
This data forms the blueprint for your orthotics.
Here’s where technology and podiatry expertise come together. We use the 3D scan to design your orthotics digitally, choosing the right thickness, stiffness, and features for your condition and activity.
Then, using 3D printing technology, your orthotics are manufactured with medical-grade materials that are lightweight and durable. In many cases, your custom orthotics can be ready in as little as 24–48 hours.
At the fitting appointment, we:
Check your orthotics in your shoes.
Make small adjustments if required.
Teach you how to wear them in gradually for the best results.
The process is quick, precise, and patient-friendly. From first assessment to walking out with your orthotics, the journey is streamlined and designed for success.
👉 Want to see how custom orthotics are made? Book in at our Bassendean or West Leederville clinics and experience the future of podiatry care.
